How Timber Surf Co. Is Making a Better Surfboard

There is a central irony in browsing. The basic disconnect involving actor and motion, as Ryan Lynch sees it, arrives down to the boards that we get surfing. “It’s the only sport on the planet wherever you are basically immersed in nature, submerged in a foreign ecosystem—passing by way of kelp forests and swimming with otters involving waves—yet surfers ride these poisonous nightmares,” claims Lynch, blunt with his distaste for low cost foam surfboards. “The goods that acquire us into this natural environment are some of the most significant contributors for killing it.”

In early 2018, right after six a long time as an engineer at Tesla, Lynch was burnt out. “We worked in ‘dog many years,’ just like a startup,” he remembers. “Everything was quick and furious. I figured out a great deal, like optimizing manufacturing circulation and constructing for a assistance.” But noticing the need to perform for himself, Lynch created a little tow-at the rear of trailer, persuaded his newlywed wife that they necessary a honeymoon, and headed south. For 6 months they meandered on back again roads and remote beaches all the way to Panama. Lynch then prepared to return to Santa Cruz, CA, and start off a enterprise that aligned with his passions—combining woodworking, sustainability, and design with the activity he loved, surfing.

“The surf business started solely with wood boards, but at a particular level the plan of a excellent merchandise became some thing that was affordable, repeatable, and consumable,” Lynch clarifies of surfboards’ evolution to mass-production, using a petroleum-derived base, particularly polyurethane foam, and more lately expanded polystyrene foam. “Add to that a few levels of fiberglass, polyester, or epoxy resin and the merchandise gets a chemical mess that is leaching micro-plastics into the ocean with every use.”

Andy Cochrane

Lynch went the other way, “making eco-friendly boards that did not cost a fortune.” To do that, he looked at the complete process—finding the proper suppliers, cutting down on squander, using much better components, and building a products that would final. “When you do all of the math on a product’s impression, the greatest variable is toughness. Most surfers change their key board every single two to a few years. Producing boards that will past a life time has been a intention from the start.” In late 2018, Lynch released his firm, Timber Surf Co.

His to start with year was dedicated to superior understanding of hydrodynamics, creating a condition and contour set. “I preferred to keep the course of action in the palms of the craftsman, and not automate any of it,” he states. Even with their complexity, Lynch stuck to creating higher-conclude wood boards, hoping to encourage others to search out eco-welcoming solutions, also. Employing wooden was a very good start—it’s natural and organic, abundant, sturdy, biodegradable, and generally upcycled or downcycled. And most importantly, it feeds our atmosphere with oxygen. The polyurethane foam that presents the base product for most mass-generated boards, having said that, is none of individuals points. It is designed in a lab, generally outside the U.S. and its EPA output specifications. It is delivered all about the earth, zero per cent recyclable, and will practically by no means break down in a landfill. Because of to its abundance and infinite mother nature, it kills animals, reefs, and the ocean alone.

Timber Surf Co
Andy Cochrane

Lynch’s initially boards experienced no foam at all, still he discovered the procedure difficult and laborious, with each board necessitating dozens of gentleman-hours to develop. His business started out flat, forcing him to rethink the method inside the 1st calendar year.

These days Timber Surf utilizes a combination of redwood and cork to complete the board exterior, which guards the recyclable polystyrene (EPS) foam on the within (and guards it from leaching everything out into the ocean). With liable sourcing, Lynch statements that no trees are slash down to deliver his boards. Applying a vacuum-bag method, he secures the redwood pores and skin and cork skin to the foam, creating a end that’s one of a kind and virtually not possible to replicate. He seals it with bio-dependent epoxy, which makes use of a 35 p.c tree-sap foundation, cutting down the non-natural content to a sizeable diploma.

Timber Surf Co.
Andy Cochrane

The target on course of action and products has lead to Lynch’s latest Splinter series of boards, constructed with an EPS core and wooden exterior. This integration retains them cost-effective devoid of sacrificing high-quality, nevertheless usually takes far more setting up. And with sustainability atop the precedence list, Lynch starts with the manufacturing plant alone, where by the bulk of the foam blanks are slash to condition on-web-site. “This lets all of the squander from the board-shaping approach to be captured at the source,” Lynch states, “and recycled again into the source chain, as an alternative of staying despatched into a landfill.”

After Timber gets the foam blanks, Lynch pairs it with the suitable wooden. He’s formulated a partnership with a nearby mill that discounts only in fallen trees. The mill will reduce redwood skins to an outstanding level of specificity, intended specially for Lynch’s boards. “The key is that we continue to be away from wooden veneer, which is far more paper and glue than wood. We use slab-slash redwood, from trees suitable right here in the Santa Cruz mountains.”

Then comes the tricky aspect, truly shaping the board for overall performance in the drinking water. For those unfamiliar, many of the layout factors may possibly appear to be like a further language. “I experienced to find out all the concerns for each and every particular model—the outline, huge position, rocker, rocker apex, rail changeover, rail apex, middle of mass, bottom contours, tail width and shape, fin placement, cant, toe, and array, flex, and a lot more.”

Timber Surf Co.
The inside of a hollow board, built in CAD and then lower with a device to be the proper proportions. Andy Cochrane

The new Splinter collection parlayed his plans of sustainable production into some thing that scales superior with a rate position (ranging from $925-$1,450, depending on length/design) that reaches the mainstream surf market place. Lynch doubts he’ll ever be a important surfboard maker, although Timber will very likely develop significant more than enough to drive others to improve. “Surfers care about the ocean and I want to give them a better option. I really do not be expecting to upset any big offer chains, but I do hope to confirm that surfers treatment about their playground.”

The challenge in this small-scale, arms-on business model, Lynch states, is that surfboards, even inexpensive kinds, are amazingly underpriced. Though most consumers have no trouble spending $5,000 on a mountain bicycle that’s manufactured off-resource in a substantial factory assembly line, surfboards like people designed by Timber are entirely by hand and 1 at a time. “Sometimes I marvel if it’s a fool’s errand to contend with the massive makes producing overseas,” he claims. “The challenge for us isn’t generating eco-friendly boards, it is building a sustainable company.”

Wanting into the future, Lynch’s eyesight carries on to grow. “A massive wish of mine is empowering folks to construct their very own surf-craft, and we are gearing up to do that soon with a shippable do-it-on your own surfboard package.” Do it yourself kits have long been a staple in paddlesports (see below), nevertheless are a little bit harder to obtain in the surf entire world, with a couple notables out there currently. “We hope that’ll democratize the landscape a large amount.”


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